Smart RDM for
Smart RDM dla Produkcji to portal wspierający proces osiągania doskonałości operacyjnej.
Monitorowanie i analiza stanu produkcji poprzez:
- Podgląd wskaźników wydajności w czasie rzeczywistym
- Wykrywanie nieprawidłowości
- Ograniczenie awarii
- Monitorowanie stanów produkcji
- Monitorowanie planów produkcji
Main uses of Smart RDM in Manufacturing
- Breakdown detection
- Visualization of machine status
- Machine running diagnostics
- Detection of production overruns
- Based on machine ranking according to current machine status and importance
- Improvement of business indicators, especially OEE
- Repair and maintenance based on actual condition of equipment
OEE in real time
Reduction of failures and downtime
Accurate production planning and plan execution monitoring
Key production status information in real time
Reduce of media consumption
Reduce repair costs
01. Data Integration
The first step is to integrate all key real-time production data.
Createa single source of truth for business systems securely separated from critical infrastructure.
Reporting, Monitoring and Analysis System
Visualization of analysis synoptics Alarm handling
Operational and business
Calculation and advanced analysis module
Central Data Repository
Contract data Billing information
Measurement and process data (variables)
Industrial database SQL, SCADA, AIUT
02. Building context
The second step is to map the technical infrastructure and production processes in a digital model. Appropriate codification, delivered during implementation, will enable monitoring and analysis of the production line status. Each monitored element of the machine will have its own unique code in the system combined with corresponding data from measuring devices.
Ability to reliably compare infrastructure elements, analyze them and quickly add new elements to the model, such as a new factory, production line, sensor or indicator.
03. Visualization and monitoring
The third step is the digital mapping of processes on interactive synoptic masks. A digital schematic is prepared for each machine type so that operators have a real-time overview of the situation.
Overview of current and historical technical parameters of machines. Quick reaction to events.
04. Alarms and notifications
The system allows you to configure alarm thresholds and anomaly notifications for irregularities, schedule overruns, or performance. Events are integrated with notifications sent to defined users. The system operator has the ability to redirect events to the appropriate service along with the necessary information about the event and its location
Automation and reduction of failure handling time.
05. Analysis and reporting
The system enables efficient reporting. Reports can show the execution of plans, summary of machine status and other business indicators needed to analyze production efficiency.
Presentation of results to managers and identification of areas for optimisation.
Raporty z węzłów
Once the basic needs of production status monitoring and data analytics are met, you can address the new challenges manufacturers will face with the Smart RDM tool. The business environment will push for faster and faster product delivery, better product quality and environmental measures. In the Big Data module, we use specialized computational algorithms to clean and populate data, calculate unmeasured parameters, detect anomalies, predict failures and reduce media consumption.
Real-Time Production Monitoring
Twinings' goal was to optimize machine conditions and integrate the production process with business systems.